At Shree Ambika Industries, Plug Caps are typically manufactured using high-quality materials that can withstand the electrical and environmental stresses 

High-quality insulating materials are chosen to form the body of the plug cap. These materials are often resistant to heat and vibration. The plug cap features metal connectors inside that make contact with the spark plug and the ignition coil. These connectors are typically made from materials like brass or copper, which conduct electricity efficiently. The metal connectors are surrounded by insulating materials to prevent electrical arcing and ensure the current flows only where it should. Plug caps are often sealed to prevent moisture, dirt, and other contaminants from entering and affecting the electrical connections. Strict quality control measures are taken during manufacturing to ensure the plug caps meet safety and performance standards.

Plug Caps for two-wheelers are essential components of the ignition system, ensuring the efficient transfer of high-voltage current to the spark plug.

When the engine’s ignition system is activated, the ignition coil generates a high-voltage electrical current. This high voltage is transferred through the spark plug wire to the plug cap. The insulating materials within the plug cap ensure that the high-voltage current remains isolated from the external environment. The metal connector inside the plug cap makes a secure connection with the spark plug’s terminal. This allows the high voltage to travel along the spark plug wire and jump the gap between the spark plug electrodes when the spark is needed for combustion. When the voltage reaches the spark plug, it ionizes the air-fuel mixture in the cylinder, creating a spark. This spark ignites the mixture, initiating the power stroke in the engine.